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Monday, June 8, 2009

Guide to Insulated Hand Tools

Guide to Insulated Hand Tools

Working around electrical circuits always poses a high risk of injury, especially when working with tools that may act as conductors. It is important to insulate all tools used in areas that are at risk of electrical contact. Check out PE Facts to learn how to insulate tools properly and stay safe on the job!

Electrocutions have always been a major cause of work related fatalities; usually ranking in the top five. There are approximately 3,600 electrical-related disabling injuries, not to mention the thousands of fatalities each year. In 1990, in an effort to reduce these numbers, OSHA released regulations for electrical safety in the workplace. One of these new regulations required the use of insulated tools when working near energized circuits. 29 CFR 1910.335(a)(2)(i) states, "When working near exposed energized conductors or circuit parts, each employee shall use insulated tools or handling equipment if the tools or handling equipment might make contact with such conductors or parts…."

General Requirements

Insulated tools are each tested individually and receive certification from the manufacturer stating that they are acceptable to use under certain working conditions. In general, the highest voltage that insulated tools can withstand is 1000 volts AC and 1500 volts DC. Insulated tools should be in compliance with one or more of the following standards: The International Electrotechnical Commission (IEC), The American Society for Testing and Materials (ASTM) and The Deutsches Institute for Normung (DIN-German Standard). The ASTM, DIN, and IEC do not actually perform the test for compliance on the tools; they just establish the performance requirements for the insulation. Manufacturers must do their own testing. The Association of German Electro Technicians (VDE) is an independent agency that tests a sample of each tool to guarantee compliance.

Use and Care of Insulated Tools

  • Always keep tools clean and dry.
  • Inspect insulation before each use.
  • If you doubt the integrity of the insulation, throw the tool away or have it re-tested.
  • Follow the manufacturer's temperature recommendations for use.
  • For safe use, have a qualified person inspect and re-certify tools annually.
  • Use other personal protective equipment as necessary.

Commonly Asked Questions

Q. Are there requirements for the periodic re-testing of insulated hand tools?
A. There are not specific requirements for re-testing insulated hand tools, but in compliance with 29 CFR 1910.355(a)(1)(ii), "protective equipment shall be maintained in a safe, reliable condition and shall be periodically inspected or tested as required by 1910.137". Most manufacturers recommend inspecting the insulation before each use and having a qualified person perform an inspection and certification annually. To assist the inspection process, some manufacturers provide two-layer insulation that changes color when the insulation has been worn.

Q. Can insulated tools be used on energized circuits?
A. Always follow the manufacturer's guidelines for use. Although insulated tools may be tested and certified to 1000 volts AC, the testing agencies do not recommend using them directly on energized circuits. Most insulating tools are only intended for protection from accidental contact with energized circuits.

Sources for More Information

29 CFR 1910.335
29 CFR 1910.137


Please Note: The information contained in this publication is intended for general information purposes only. This publication is not a substitute for review of the applicable government regulations and standards, and should not be construed as legal advice or opinion. Readers with specific questions should refer to the cited regulation or consult with an attorney.

Tool Kits


  • Craftsman Mechanic Tool Set - 122 Piece

    Features & Applications The 122 Piece Craftsman 1/4, 3/8, 1/2 Mechanic Tool Set includes 82 sockets, 4 wrenches, 12 nutdriver bits, 7 hex bits, 11 hex keys, 1 plastic handle magnetic bit holder and a plastic carry case. Features
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  • Craftsman 96-Piece Master Tool Set

    Features & Applications The Craftsman 96Piece Master Tool Set includes 59 sockets, 4 drive tools, 2 wrenches and 31 additional tools in a handy blowmolded case for convenient mobility. Made in the USA. Features • E
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  • Craftsman Micro Screwdriver Set - 10 Piece

    Features & Applications The Craftsman 10 Piece Micro Screwdriver Set includes slotted 3/64, 5/64, 1/8, 5/32, Phillips 000, 0, 1, and Torx sizes T7, T8, T9. Contoured swivel heads or caps for either swiveling at the fingertip or in the palm
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  • Craftsman Pry Bar Set, Professional Series with Curved Blades - 3 Pie

    Features & Applications These pry bars feature a twocomposite handle is ergonomically designed for a comfortable and secure grip. Features new capped end that allows user to strike tool with a hammer without damaging the handle. Increased tip width for maxim
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  • Craftsman Pry Bar Set, Professional Series with Curved Blades - 5 Pie

    Features & Applications This professional 5 pc. curvedblade pry bar set features a twocomposite patented handle that is ergonomically designed for a more comfortable grip. Features new capped end that allows user to strike tool with a hammer without damagin
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  • Craftsman Screwdriver Pry Bar Set - 5 Piece

    Features & Applications Includes blade sizes 1/4 x 8, 3/8 x 12, 3/8 x 17, 1/2 x 25 and 1/2 x 31 in. These versatile tools with screwdriver grips and curved ends give you greater leverage on tough prying and lifting tasks. Spec Summary
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  • Craftsman Screwdriver Set - 19 Piece

    Features & Applications The Craftsman 19 Piece Screwdriver Set features forged, alloy tool steel blades with clear plastic grip handles which are designed for general purpose industrial work. The slotted and Phillipsstyle tips feature precision machined
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  • Craftsman Screwdriver Set - 8 Piece

    Features & Applications The Craftsman 8 Piece Screwdriver Set features heat treated, alloy tool steel blades with clear plastic grip handles which resist corrosion for longlasting use. Serrated, slotted blade tip securely holds screw. Tough handle provide
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  • DREMEL Rotary Tool Kit, Multi Pro with Flex Shaft - 76 pc. - Robert Bo

    Features & Applications This DREMEL Rotary Tool Kit features 5,000 35,000 rpm tools which can handle work on wood, metal and plastics. It offers control and precision thanks to a clickandset on/off switch. Add to that comfort grip housing for eas
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  • DREMEL Rotary Tool Kit, Professional - 50 pc. - Robert Bosch Tool

    Features & Applications This DREMEL Rotary Tool Kit features 5,000 35,000 rpm tools which can handle work on wood, metal and plastics. A digital LCD readout provides precise settings. Kit includes a window case, chuck and 50 accessories. It also h
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  • Power Hand Tools


  • Automotive Polisher / Buffer, Westward - 120 VAC - 7 in.

    Features & Applications This automotive polisher / buffer can be used to tackle a very heavily deteriorated finish or just be used to make a detailing job a lot easier. It features a multi position handle design, variable speed for a custom polish
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  • DeWALT Bench Grinder - 8 Inch

    Features & Applications DeWALT's heavyduty bench grinder has a strong castiron base and housing. A 3/4 in. hp induction motor (3,600 rpm) powers an 8 in. wheel ensuring high speed grinding action. Precisionmachined aluminum tool rest allows you to comfo
    Hand Tools >> Power Hand Tools >> http://www.professionalequipment.com/dewalt-bench-grinder-dw758/power-hand-tools/


  • DeWALT Cordless 4-Tool Kit - 18 Volt

    Features & Applications XRP technology extends productive work time. Combo kit economy cuts tool replacement costs. Kit includes two 18V XRP batteries, 360 side handle, 16tooth carbide tipped circular saw blade, circular saw rip fence, onehour char
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  • DeWALT Cordless Screwdriver Kit - Two Position 7.2 Volt 1/4 Inch

    Features & Applications Use for fastening and predrilling in wood, plastic and lightgauge metal. Twoposition handle allows inline or pistolgrip operation. Max. torque 80 in.lbs. Trigger controls variable speed (0 500 rpm) and reverse. Electric brake
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  • DEWALT Cordless 2-Tool Combo Kit, XRP (Hammerdrill/Drill/Driver, Recip

    Features & Applications The DEWALT Cordless 2Tool Combo Kit includes an 18V Hammer Drill and 18V Reciprocating Saw. With enhanced battery technology, these tools will cause you fewer interruptions of having to stop and recharge drained batteries. T
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  • DeWALT Cordless 6-Tool Combo Kit, Heavy Duty XRP - 18V

    Features & Applications This DeWalt corldess 6tool combo kit includes a hammer drill, a reciprocating saw, a circular saw, a right angle drill, a cutoff tool, and a flexible floodlight all powered by 18 volt extended life batteries. With a maximu
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  • DEWALT Cordless Circular Saw Kit, XRP - Heavy-Duty - 6-1/2in. - 18V

    Features & Applications This DEWALT Cordless Circular Saw improves sight with its blade positioned on the lefthand side. A magnesium shoe and upper guard provide improved stability. Its fancooled motor is outfitted with replaceable brushes, which
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  • DeWALT Cordless Flexible Floodlight, Heavy Duty - 18V

    Features & Applications This DeWalt cordless flexible floodlight is a heavyduty light with a flexible neck for handsfree operation. Extrabright xenon bulb and a wideangle beam. Head locks in place for use as a lantern. Spare bulb included insid
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  • DeWALT Cordless Flexible Floodlight, Heavy Duty 14.4V

    Features & Applications This DeWalt cordless flexible floodlight is a heavyduty light with a flexible neck for handsfree operation. Extrabright xenon bulb and a wideangle beam. Head locks in place for use as a lantern. Spare bulb included insid
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  • DeWALT Cordless Hammerdrill / Drill / Driver Kit, Heavy Duty XRP 1/2 i

    Features & Applications This DeWalt hammerdrill / drill / driver kit includes onecharger, two 14.4V XRP rechargeable batteries and a heavyduty case. Features an ergonomic design for optimal balance, control, comfort and adjustable clutch torque
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  • DEWALT Cordless Right Angle Drill / Driver Kit - Heavy-Duty - 14.4V

    Features & Applications This DEWALT Cordless Right Angle Drill / Driver has two speed ranges and the option of reversing, which provides the user with the ability to use the drill for a wide assortment of functions. Increased torque provides the dri
    Hand Tools >> Power Hand Tools >> http://www.professionalequipment.com/dewalt-cordless-right-angle-drill-driver-kit-dw966k-2/power-hand-tools/


  • DeWALT Portable Gas Generator with 18V Cordless Battery Start - 3000

    Features & Applications This DeWalt portable gas generator provides you with the power you need, when you need it! The 18V cordless battery start ensures reliable starts. DeWalt commercialgrade engines and sitetested frame design make these Genera
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  • DeWALT Portable Gas Generator with 18V Cordless Battery Start - 4400

    Features & Applications This DeWalt portable gas generator provides you with the power you need, when you need it! The 18V cordless battery start ensures reliable starts. DeWalt commercialgrade engines and sitetested frame design make these Generators the r
    Hand Tools >> Power Hand Tools >> http://www.professionalequipment.com/dewalt-portable-gas-generator-w-18v-battery-start-4400-watt-9-hp-dg4400b/power-hand-tools/
  • Multi Tools


  • Buck Knives Utility Shears

    Features & Applications Buck Knives Utility Shears are convenient, durable and multipurpose. These shears are durable enough for use in the boat, home, shop, or in the field. Other uses for this tool include a screwdriver for opening screw top cont
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  • Gerber Multi Tool with Fiskars Scissors

    Features & Applications The 34sized Gerber Multi Tool is specifically designed to be easy to carry and use. Features simple onehanded opening and comfortable nonpinch handles. It is made of durable stainless steel. Components include a handy sheath, needle nose pli
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/gerber-multi-tool-05500/utility-knife/


  • Gerber Multi Tool/Plier, Suspension

    Features & Applications The Gerber Multi Tool/Plier features the patented Saf.T.Plus component locking system, a ballistic nylon sheath, and the very same structural integrity that goes into every Gerber tool. Oh sure, it's a sleek looking sonofgun. And th
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/gerber-multi-tool-plier-suspension-22-01471/utility-knife/


  • Illuminated Tweezers with Smooth Pointed Tip - General Tools

    Features & Applications Working inside those dark, confined spaces on the job just got a lot easier! These illuminated tweezers offer a builtin, bright white lightemitting diode (LED) to directly illuminate your working area. Made from heattr
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/illuminated-tweezers-general-tools-70401/multi-tools/


  • Klein Tools Multi-Purpose Electrician's Tool - 6-in-1

    Features & Applications Klein Tools MultiPurpose Electrician's Tool allows you to easily cut and strip wire. It cleanly shears bolts and has a plasticcovered cushioned handle for extra comfort. Features LI class=ca
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  • Klein Tools Multi-Purpose Tool - 10-22 AWG

    Features & Applications This Klein Tools MultiPurpose Tool allows you to crimp insulated and noninsulated terminals, lugs and splices. It cleanly shears bolts and has a plasticcovered cushioned handle for extra comfort. Features/STRON
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/klein-tools-multi-purpose-tool-1002/wire-strippers/


  • Leatherman Pocket Clip for Kick Multi-Tool

    Features & Applications The Leatherman Pocket Clip is designed for the Kick MultiTool only (123536 and 123537).
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/leatherman-pocket-clip-for-kick-multi-tool-934860/multi-tools/


  • Lighted Mechanical Pickup Tool with Flex Shaft - 24 in. - General Too

    Features & Applications Working inside those dark, confined spaces on the job just got a lot easier! This lighted pick up tool offers a builtin, bright white lightemitting diode (LED) to directly illuminate your working area. Made from heattr
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/lighted-mechanical-pickup-tool-general-tools-70396/multi-tools/


  • Pock-Its Multi Tool Holster - Black

    Features & Applications This PockIts Multi Tool Holster consists of large front pockets, two elastic loops, a Dring and a protective cover flap with hook and loop closure. Its rugged, waterresistant construction provides protection for all contents. This
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/pock-its-multi-tool-holster-npi-03-01/tool-pouch/


  • Pock-Its Multi Tool Holster - Green

    Features & Applications This convenient Utility Holster consists of large front pockets, two elastic loops, a Dring and a protective cover flap with hook and loop closure. Its rugged, waterresistant construction protects all tools and contents. This Pock
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/pock-its-multi-tool-holster-npi-03-28/tool-pouch/
  • Insulated Tools


  • Cable Cutter with Insulated Handle - 20 in. - Willi Hahn Corp

    Features & Applications This cable cutter is great for electrical, construction and maintenance work. Individually tested tools ensure your safety. Contains a blade made of alloyed tool steel. Induction hardened. Use for cutting solid aluminum and c
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/cable-cutter-w-insulated-handle-willi-hahn-corp-11950/wire-strippers/


  • Cable Cutter with Insulated Handle - Large Capacity - 31-1/2 in. - Wi

    Features & Applications This cable cutter is great for electrical, construction and maintenance work. Individually tested tools ensure your safety. Features easy cutting blades, dropped forged and oil hardened. Cuts cable diameters up to 50mm. Do no
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/cable-cutter-w-insulated-handle-willi-hahn-corp-40800/wire-strippers/


  • Electrical Insulated Tool Kit, 1000 Volts - 30 Piece

    Features & Applications This Electrical Insulated Tool Kit is a deluxe maintenance Tool Kit with tool box. It Includes 9/64 x 2, 3/16 x 41/2, 1/4 x 6 slotted screwdrivers, #1 x 3, #2 x 4 Phillips screwdrivers, 9 linemans pliers, 71/2 diagonalcutting plier
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  • Electrical Insulated Tool Kit, 1000 Volts - 9 Piece

    Features & Applications This Electrical Insulated Tool Kit includes a roll of the following basic electrician tools 9 linemans pliers, 71/2 diagonalcutting pliers, 7 needle nose pliers, combination stripper/crimper, 3/16 x 41/2, 3/16 x 6, 1/4 x 6 slotted s
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/electrical-insulated-tool-1000v-tk9/insulated-tools/


  • Insulated Pliers / Cutters Set - 2 pc. - Willi Hahn Corp

    Features & Applications This insulated pliers / cutters set features cutting edges additionally induction hardened to approximately 60HRC. Special CV tool steel forgings, chrome finish. Two component softgrip ergonomic handles. Includes long nose p
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  • Insulated Pliers / Cutters Set - 3 pc. - Willi Hahn Corp

    Features & Applications This insulated pliers / cutters set features cutting edges additionally induction hardened to approximately 60HRC. Special CV tool steel forgings, chrome finish. Two component softgrip ergonomic handles. Includes diagonal cu
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  • Insulated Tool Set - 1/2 in. Drive - 24 pc. Metric - Willi Hahn Corp

    Features & Applications This insulated tool set contains CV steel, forged, oilhardened sockets. Sockets must be used with insulated ratchets and extensions. Sockets must be used with insulated ratchets and extensions. Insulated to EN/IEC 60900. Rat
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  • Insulated Tool Set - 1/2 in. Drive - 24 pc. SAE - Willi Hahn Corp

    Features & Applications This insulated tool set contains CV steel, forged, oilhardened sockets. Sockets must be used with insulated ratchets and extensions. Sockets must be used with insulated ratchets and extensions. Insulated to EN/IEC 60900. Rat
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  • Insulated Tool Set - 3/8 in. Drive - 24 pc. Metric - Willi Hahn Corp

    Features & Applications This insulated tool set contains CV steel, forged, oilhardened sockets. Sockets must be used with insulated ratchets and extensions. Sockets must be used with insulated ratchets and extensions. Insulated to EN/IEC 60900. Rat
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  • Insulated Tool Set - 3/8 in. Drive - 24 pc. SAE - Willi Hahn Corp

    Features & Applications This insulated tool set contains CV steel, forged, oilhardened sockets. Sockets must be used with insulated ratchets and extensions. Sockets must be used with insulated ratchets and extensions. Insulated to EN/IEC 60900. Rat
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/insulated-tool-set-sae-willi-hahn-corp-31495/insulated-tools/


  • Klein Tools Insulated High Leverage 8 Inch Diagonal-Cutting Pliers

    Features & Applications Your search for the top of the line, highest quality, US Made tool steel pliers are over. In the real world all pliers are not made equal, Klein Tools has been building on their experience since 1857 bringing the best pliers to the market tod
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  • Klein Tools Insulated High Leverage 9 Inch Side Cutting Pliers

    Features & Applications Your search for the top of the line, highest quality, US Made tool steel pliers are over. In the real world all pliers are not made equal, Klein Tools has been building on their experience since 1857 bringing the best pliers to the market tod
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  • Salisbury Insulated Rescue Hook, 6'

    Features & Applications Salisbury’s Insulated Rescue Hook is an invaluable tool for any workplace. It’s used to withdraw an injured worker out of a hazardous area. Confined spaces, in vaults, or just near electrical cabinets and swi
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  • Salisbury Insulated Rescue Hook, 8'

    Features & Applications Salisbury’s Insulated Rescue Hook is an invaluable tool for any workplace. It’s used to withdraw an injured worker out of a hazardous area. Confined spaces, in vaults, or just near electrical cabinets and swi
    Hand Tools >> Insulated Tools >> http://www.professionalequipment.com/salisbury-insulated-rescue-hook-24403/insulated-tools/


  • Salisbury Insulated Socket Set, 16-Piece

    Features & Applications This Salisbury Insulated Adjustable Wrench is rated for exposure up to 1000VAC and dielectrically tested at 10,000VAC. This tool meets ASTM F150501 and IEC 900 Standards for Insulated Hand Tools. This wrench is necessary for complian
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  • Salisbury Insulated Socket Set, 21-Piece

    Features & Applications This Salisbury Insulated Adjustable Wrench is rated for exposure up to 1000VAC and dielectrically tested at 10,000VAC. This tool meets ASTM F150501 and IEC 900 Standards for Insulated Hand Tools. This wrench is necessary for complian
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  • Salisbury Insulated Socket Set, 4-Piece

    Features & Applications Every tool in the Salisbury Insulated Socket Set is rated for exposure up to 1000VAC and dielectrically tested at 10,000VAC. These tools meet or exceed ASTM F150501 and IEC 900 Standards for Insulated Hand Tools. They are necessary
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  • Salisbury Static Discharge Stick

    Features & Applications The Salisbury Static Discharge Stick is designed to safely remove the static charge from wires and equipment after deenergizing. Stick includes a brass alloy Uhook, 4'L closedcell foamfilled tubular fiberglass switch stick and 6'L copper
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